Millimeter accuracy! Discover how servo vibration is reshaping the brickmaking industry standard
【 Industry pain point 】
There are three major problems with traditional vibration systems:
●horizontal vibration leads to mold loss (annual replacement cost exceeds 500,000 yuan);
●uneven density leads to brick cracking (scrap rate up to 5%);
●Energy consumption accounts for 40% of the total power consumption of the production line.
【QGM Technical Solution 】
1. Hardware architecture
Core components: Siemens S7-1500PLC+ Mitsubishi servo motor + Germany HBM torque sensor;
Vibration table rigidity: honeycomb reinforcement design, deformation resistance increased by 70%.
2. Control algorithm breakthrough
Self-developed AdaptiVibe™ dynamic tuning algorithm, which automatically matches vibration parameters based on aggregate size;
PID closed-loop control response time < 10ms, ensure vibration frequency fluctuation < 0.5%
3. Comparison of measured data
| index | Traditional equipment | QGM servo system | Lifting range |
| Die life | 150,000 times | 450,000 times | 200% |
| Energy consumption per brick | 0.8kW·h | 0.52kW·h | 35% |
| Daily capacity | 24,000pieces | 36,000 pieces | 50% |
【 Application Case 】
The municipal engineering of Xiongan New Area uses ZN900 equipment of Quangong to produce permeable bricks. After third-party testing, the compressive strength reaches Cc50 grade (EN1338 standard), and the water seepage rate is 3.2mm/s, far exceeding the national standard.
